Banner ceiling panel rollforming machine - Esquadros®

CEILING PANEL ROLLFORMING MACHINE

ESQUADROS®

CEILING PANEL ROLL FORMING MACHINE
ESQUADROS®

Render ceiling panel rollforming machine

The Ceiling Panel Roll Forming Machine is suitable for a wide variety of roof tile profiles, whether in trapezoid or corrugated format. This equipment offers an exceptional cost-benefit ratio for the production of thermal tiles, with a remarkable finish. As a result, it manufactures a variety of panels that can be used in different applications, such as thermoacoustic insulated partitions and cold rooms.

Render ceiling panel rollforming machine

LINE COMPARISON

CHARACTERISTICSESQUADROS ESSENTIAL®ESQUADROS PRO®ESQUADROS PREMIUM®
  • Speed
  • 25 m/min
  • 25 m/min
  • 25 m/min
  • Voltage / Frequency / Work Cycle
  • 380 V / 60Hz / 8h
  • 380 V / 60Hz / 8h
  • 380 V / 60Hz / 8h
  • Positioning (encoder)
  • 1
  • 1
  • 2
  • Minimum thickness
    Maximum thickness
    Decoiler
  • 0,43 mm
  • 0,65 mm
  • Esquadros Essential®
  • 0,43 mm
  • 0,65 mm
  • Esquadros PRO®
  • 0,43 mm
  • 0,65 mm
  • Esquadros PRO®
  • Decoiler capacity (ton)
  • 10 ton
  • 15 ton
  • 15 ton
  • Motorized guillotine
  • 60 gpm
  • 120 gpm
  • 120 gpm
  • IHM
  • 3" SIEMENS
  • 7"
  • 7"
  • Kit NR-12
  • optional
  • Rotary knives for side cutting
  • Geared motor and panel
  • optional
  • Speed control
  • optional
  • Hydraulic mandrel expansion
  • optional
  • Hydraulic peeler
  • optional
  • Peeler roller motorization
  • optional
  • Pneumatic entry table
  • optional
  • Loading trolley
  • optional
  • optional
  • Refill recoiler
  • optional
  • optional
  • Speed increase to 60 m/min
  • optional
  • CEILING PANEL MACHINE DIFFERENTIALS

    Fast motorized guillotine - Esquadros®

    FAST MOTORIZED GUILLOTINE UP TO 100 GPM

    Integrated guillotine. Made from machined, rectified and bolted steel plates, creating a precise and rigid structure. It includes 02 (two) blades made of special VD2 steel, heat-treated and rectified, with low dimensional and geometric tolerances, which guarantee precision in the cutting of the strips. Knife profile cut by wire electroerosion, with two useful cutting edges.

    Conformation bench - Esquadros®

    CONFORMATION BENCH

    Robust structure, made of welded steel, with clamping and leveling devices. CNC-machined rolling bearings with height adjustment system. Set of shafts made from SAE 1045 steel, CNC machined. Spacer bushes to centralize the tooling. Table with adjustable side guides for inserting the plate into the workbench. Roller plate backrest. Handwheel adjustment.

    Refilo winder - Esquadros®

    REFILO WINDER

    Refilo Winder - For rewinding the refilo cut out by the edge trimmer, guarantees a clean and dense rewinding, driven by high-performance gearmotors, with electronic torque control and regulation.

    Closed-loop eletronic drive control - Esquadros®

    CLOSED-LOOP ELECTRONIC DRIVE CONTROL

    Digital speed adjustment via latest generation touch-screen HMI (human-machine interface), adjustable from 0-100%. Electrical panel with SIEMENS components, the world leader in electronics, more quality, durability, reliability and easier access to spare parts.

    Rotary knives for side cutting - Esquadros®

    ROTARY KNIVES FOR SIDE CUTTING

    Equipment for trimming 01 (one) sheet edge. Constructed with a rigid and precise CNC-machined structure, with roller bearings to receive the knife shafts. Pair of rotating circular knives for trimming sheet metal edges. Knives made from special D2 steel, with high toughness and excellent ductility, vacuum hardened and tempered, rectified, lapped and polished to ensure precision and low dimensional tolerance in the cuts. Resistant to abrasion. Manual adjustment of the rotating knives.

    Rolled entry guides - Esquadros®

    ROLLED ENTRY GUIDES

    The entry guides are made up of roller guides. There is minimal friction with the sheet metal, which guarantees a smooth entry without damaging the raw material, and eliminates the entry of sheet metal scale into the machine from friction between sheet metal and guides, which can damage the surface of the ceiling panels and encrust the forming tooling.

    Sliding counter-support - Esquadros®

    SLIDING COUNTER-SUPPORT

    The mancalized decoiler has a rolled sliding counter-support system, which facilitates and speeds up the operation of introducing the coil, an innovative and exclusive solution from Esquadros, with a patent applied for. (PRO and Premium Line).

    Synchronized expansion - Esquadros®

    SYNCHRONIZED EXPANSION

    Synchronized expansion with uniform articulation of the mandrel supports, with centralized drive at a single point. Provides quick, easy, safer and less operator-dependent setup. (Essential Line).

    SEW - Esquadros®

    SEW GEARMOTORS

    Highly energy-efficient geared motors from the German brand SEW, rigidly coupled directly to the drive shafts. The drives are well dimensioned, providing greater efficiency, minimum energy consumption and sustainability.

    Encoder 4096 pulse - Esquadros®

    4096 PULSE ENCODER

    German SICK mediation encoder with 4096 pulses for measuring the length of the ceiling panel produced. Guarantees more precision in the final measurement

    Synchronized entry guides - Esquadros®

    SYNCHRONIZED ENTRY GUIDES

    The synchronized guides guarantee parallelism in the sheet input, so that the first tiles can already be produced with quality, eliminating the loss of raw materials and reducing the dependence of the operator on the process. In addition, the handwheels are only on one side of the operation, eliminating the need for the operator to go around the machine to adjust the sheet entry guides. Easier and faster setup.

    KIT NR12 ESQUADROS®

    Safety relay to meet the Safe Torque Off (STO) requirement.

    Isolation grids for closure and safety throughout the risk zone. Electro-welded steel screens, Ø2.7 mm gauge wire, with 35x35 mm spacing. Epoxy paint in standard safety color 5Y8/12.

    Transfer key system, consisting of a switch block on the central control panel and a coded safety key - with double key - on the access gate that prevents access to the danger zone while the machine is running and prevents the machine from starting up with operators in blind areas of the line.

    Light tower for visual indication of operating status. Start-up and shut-down preceded by an audible alarm signal.

    Complete machine documentation includes installation, operation and maintenance manuals, electrical and hydraulic circuit diagrams, parts lists and more.

    Kit NR12 - Esquadros®

    TECHNICAL DIMENSIONS

    ESQUADROS CEILING PANEL PROFILE

    Dimensões técnicas perfil
    Tranquilidade com a esquadros

    WHY IS ESQUADROS® THE BEST CHOICE?


    • Because it is a company that provides permanent technical assistance;
    • Because for 36 years Esquadros® has fulfilled all its commitments to customers;
    • Because the machines are totally safe according to NR12;
    • Because the designs of its machines are technological and perfect;
    • Because they are machines tested to exhaustion to ensure quality and performance;
    • Because the components are from brands such as Gerdau, Arcelor Mital, Siemens, SEW, SICK, Schmersal, Belgo Bekaert, etc;
    • Because the customer receives the machine within the contracted period;
    • Because the prices have the best cost x benefit ratio and the machines pay for themselves;
    • Because Esquadros® guarantees the exchange for a superior model according to the needs of the customer's business growth;
    • Because they have all the accreditations and financing available in Brazil:
       Finame - Leasing - Proger - Cartão BNDES - FCO - FINEP - BANCO DO NORDESTE

    BUY TRANQUILITY FOR YOU

    THERE IS
    NO COMPARISON

    Top of the line components that guarantee performance and
    longevity for your equipment.

    Fornecedor SIEMENS - Esquadros®
    Fornecedor SEW - Esquadros®
    Fornecedor SCHMERSAL - Esquadros®
    Fornecedor WEG - Esquadros®
    Fornecedor SICK - Esquadros®
    Fornecedor SMC - Esquadros®
    Fornecedor BELGO PROTEC - Esquadros®
    Fornecedor ARCELORMITTAL - Esquadros®
    Fornecedor GERDAU - Esquadros®
    Fornecedor SIMEC - Esquadros®
    Fornecedor BOSCH REXROTH - Esquadros®
    Fornecedor HYDAC - Esquadros®

    WHAT MAKES A
    MACHINE A ESQUADROS®?

    Modern machines with an innovative concept.
    State-of-the-art in coil processing.

    Easy Payment Esquadros®

    Easy Payment

    We are eligible for all
    financing available in
    Brazil...

    Guaranteed Exchange Esquadros

    Guaranteed Exchange

    We guarantee an exchange for a
    superior model according to the growth
    needs of your business.

    Contact Us

    Contact Us

    Have any questions? Have a chat with an expert
    online or call us at:
    +55 16 3712 4100.